BEIGEMA sizing tool

Press Brake Tonnage Calculator

Estimate the force for a conventional air bend before comparing press brake models. Enter the same material, thickness, active bend length and V-die opening you will use on the shop floor.

Formula used F (kN) = 650 × t² × L ÷ V × (Rm ÷ 450)
BEIGEMA CNC hydraulic press brake with DA53Tx controller

Start with the part. Capacity comes from the material and bend—not the machine name.

01 / Enter bend data

Calculation inputs

Use the actual material certificate value when available.

This allowance is not part of the physical bending formula.

02 / Review estimate

Calculation result

Base estimated bending force 119.3 metric tf 1,170 kN · 131.5 US tons
Planning capacity 143.2 metric tf Includes 20% allowance
Force per length 47.7 tf/m 468 kN/m
Material factor 1.00× Relative to 450 MPa
V / thickness ratio 8.33× Reference opening: 48 mm

Estimate for conventional air bending only. Verify actual tensile strength, tooling load, off-centre limits, working length and forming method before production.

Before selecting a machine

Use the estimate as a starting point

The tool separates the physical bending estimate from the planning allowance, so the two numbers are not confused.

Included in the estimate

  • Material tensile-strength factor
  • Thickness squared, active bend length and V opening
  • Metric and imperial force conversion
  • A separate, user-selected planning allowance

Requires engineering review

  • Bottoming, coining, hemming, offsets or multiple bends
  • Tooling load per length and short-segment concentration
  • Off-centre bending, high-strength plate and unusual radii
  • Final machine model, stroke, daylight and duty cycle

Reference methods: Bystronic tonnage guidance, Wilson Tool air-bending chart, and CINCINNATI load calculator.

Need the result checked?

Send the part drawing to BEIGEMA

Include material grade, thickness, bend length, V opening, flange geometry, required tolerance and production volume. BEIGEMA can then check capacity, tooling and working length on the same requirement.

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